Self Compacting Concrete (SCC)

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Self-Compacting Concrete SCC

Self Compacting Concrete (SCC) by Innocepts RMC: Perfect for High-Rise Affordable Housing in Faridabad

Your Leading Ready Mix Concrete Supplier for Advanced Construction

At Innocepts RMC, we’re proud to be Faridabad’s top ready mix concrete supplier, delivering Self Compacting Concrete (SCC) that transforms construction, particularly for high-rise affordable housing projects. Based in Sector 74, Faridabad, our advanced 60 cum/hr German fully automatic batching plant—one of the most sophisticated in the region—produces ready mix concrete designed for precision and efficiency. SCC, paired with systems like Myone Shuttering, saves time and labor while ensuring a flawless finish across Delhi NCR. Partner with Innocepts RMC, your trusted concrete supplier, to build smarter with SCC.

 

What is Self Compacting Concrete (SCC)?

Self Compacting Concrete (SCC) is a highly flowable, non-segregating concrete that spreads and compacts under its own weight, eliminating the need for mechanical vibration. This makes SCC ideal for complex structures, densely reinforced areas, and systems like Myone Shuttering used in high-rise affordable housing. SCC is carefully formulated with high-grade cement, fine aggregates, water, and specialized admixtures to achieve its unique flowability and stability. At Innocepts RMC, we produce SCC in our fully equipped laboratory, ensuring compliance with Indian Standards (IS 456 and IS 10262) for reliable, high-quality concrete in Faridabad.


The Tricky Design of SCC: Balancing Aggregate Sizes

Designing Self Compacting Concrete is a meticulous process, as it requires a careful balance of aggregate sizes to ensure flowability and stability. At Innocepts RMC, we tackle this challenge by:

  • Minimizing 20 mm Aggregates: Larger aggregates (20 mm) are kept to a minimum to reduce the risk of segregation and ensure smooth flow through narrow spaces, such as those in Myone Shuttering systems.
  • Maximizing 10 mm Aggregates: We maximize the use of smaller 10 mm aggregates to enhance the mix’s cohesiveness and flowability, allowing SCC to fill intricate forms and congested reinforcement effortlessly.

This strategic aggregate proportioning, combined with the right admixtures, ensures that our SCC maintains its self-compacting properties while delivering the strength and durability needed for high-rise affordable housing projects in Faridabad.

Special Additives for Self Compacting Concrete

To achieve SCC’s exceptional flowability and stability, Innocepts RMC incorporates carefully selected additives:

  • Superplasticizers: High-range water-reducing admixtures that enhance flowability, allowing SCC to fill intricate molds and congested reinforcement without segregation.
  • Viscosity-Modifying Agents (VMAs): Additives that improve stability, preventing segregation and ensuring uniform aggregate distribution, crucial for Myone Shuttering systems.
  • Fine Fillers (e.g., Limestone Powder): These enhance cohesiveness, enabling SCC to flow seamlessly through narrow spaces in shuttering frameworks.
  • Fly Ash or Silica Fume (Optional): Pozzolanic materials that improve workability, durability, and long-term strength while reducing environmental impact.

Our German batching plant ensures precise dosing of these additives, complementing the aggregate design for SCC that performs flawlessly in affordable housing projects.

Self Compacting Concrete Performance

Best Practices for Optimal SCC Performance

To maximize the benefits of Self Compacting Concrete, particularly in high-rise affordable housing projects using Myone Shuttering, Innocepts RMC follows these best practices:

  • Precise Mix Design: Our laboratory designs SCC with balanced proportions of cement, aggregates (minimal 20 mm, maximized 10 mm), and additives to ensure flowability, stability, and strength for Myone Shuttering applications.
  • High-Quality Materials: We use premium cement and fine aggregates, tested in our lab to meet IS standards, ensuring consistency in every batch.
  • Controlled Mixing: Our 60 cum/hr German fully automatic batching plant mixes SCC uniformly, preventing segregation and maintaining its flowable nature.
  • Seamless Pouring: SCC should be poured continuously at a controlled rate to avoid air entrapment. Our German Putzmeister 36-meter boom pump ensures smooth placement, ideal for Myone Shuttering’s tight frameworks.
  • No Vibration Required: SCC compacts on its own, reducing labor and ensuring uniform filling in Myone Shuttering systems without segregation.
  • Proper Curing: SCC requires effective curing (e.g., 7–14 days of water curing or curing compounds) to achieve optimal strength and durability. Our on-site technical support provides curing guidance.
  • Temperature Control: We monitor concrete temperature during mixing and placement to maintain workability, especially in Faridabad’s varying climate.

These practices ensure that Innocepts RMC’s SCC delivers exceptional performance in high-rise affordable housing projects.

Testing SCC with the Flow Table Test

The Flow Table Test is a critical method used by Innocepts RMC to assess the workability and flowability of Self Compacting Concrete, ensuring it meets the demands of Myone Shuttering systems. Here’s how we do it:

  • Procedure: A sample of SCC is placed in a conical mold on a flow table. The mold is lifted, and the table is dropped 15 times in 15 seconds, allowing the concrete to spread naturally.
  • Measurement: The diameter of the spread concrete (in two perpendicular directions) is measured. For SCC, a flow diameter of 550–850 mm typically indicates excellent flowability, ensuring it can fill complex forms and reinforcement without segregation.
  • Quality Assurance: Our fully equipped laboratory conducts the Flow Table Test for every batch, ensuring SCC meets the required flowability (as per IS 10262 and EN 12350-8 standards) for high-rise affordable housing projects in Faridabad.

This testing guarantees that our SCC, with its carefully designed aggregate proportions, maintains the flowability needed for seamless construction.

Self Compacting Concrete Application

Applications of Self Compacting Concrete

Innocepts RMC’s Self Compacting Concrete is ideal for a variety of construction projects in Faridabad and Delhi NCR, with a special focus on:

  • High-Rise Affordable Housing with Myone Shuttering: SCC’s exceptional flowability, achieved through minimal 20 mm aggregates and maximized 10 mm aggregates, makes it the perfect match for Myone Shuttering systems in high-rise affordable housing projects. The concrete effortlessly fills narrow gaps and complex forms, speeding up construction cycles, reducing labor costs, and ensuring a smooth, durable finish for residential towers.
  • Complex Architectural Designs: Intricate shapes, curved structures, and decorative elements that require a flawless, uniform finish.
  • Densely Reinforced Structures: Columns, beams, and walls with heavy reinforcement, where traditional vibration is impractical.
  • High-Rise Buildings: Slabs and vertical elements in skyscrapers, ensuring uniform compaction and reduced labor.
  • Precast Elements: Panels, beams, and modular components that benefit from SCC’s precision and flowability.
  • Infrastructure Projects: Tunnels, bridges, and retaining walls, where SCC ensures durability and ease of placement.

As a leading RMC supplier, we customize SCC to meet the specific needs of your project, particularly for affordable housing initiatives.

Why Choose Innocepts RMC for Self Compacting Concrete?

Innocepts RMC, a top RMC manufacturer in Faridabad, delivers SCC with unmatched quality and service:

  • Advanced German Technology: Our 60 cum/hr German fully automatic batching plant ensures precise mixing of SCC with specialized additives and optimized aggregate proportions.
  • Rigorous Quality Assurance: Our fully equipped laboratory conducts tests like the Flow Table Test, ensuring compliance with IS 456 and IS 10262 standards.
  • Efficient Delivery: Faridabad’s largest fleet of transit mixers guarantees on-time delivery, keeping your affordable housing project on schedule.
  • Seamless Placement: Our German Putzmeister 36-meter boom pump and high-pressure pumps enable smooth, vibration-free pouring, ideal for Myone Shuttering’s tight frameworks.
  • Expert On-Site Support: Our technical lab assistants provide guidance on handling, pouring, and curing to maximize SCC performance in high-rise affordable housing.
  • Customized SCC Solutions: We design SCC mixes with minimal 20 mm aggregates and maximized 10 mm aggregates to meet the flowability, strength, and durability requirements of your project.

Build Smarter with Innocepts RMC’s SCC

For high-rise affordable housing projects using Myone Shuttering, Innocepts RMC, Faridabad’s leading ready mix concrete supplier, offers Self-Compacting Concrete that ensures precision, efficiency, and quality. Located in Sector 74, Faridabad, we serve Delhi NCR with expertise and reliability. Contact us today at 9991108888 or 9467767777 to discuss your SCC needs and accelerate your affordable housing projects with Innocepts RMC.